Case Study-NDT Non-Destructive X-ray Imaging

PROJECT
North Star Imaging, Inc. (NSI)

LOCATION
Orlando, FL, USA

PROJECT MANAGER
Ahmed Mostafa

VERITAS SCOPE OF WORK
Design, constructed, and installed radiation-shielded vault, and shielded door to house 9 MeV 3D/4D X-ray scan system

BUILD SITE
Inside production building

COMPLETED
2023

Veritas builds state-of-the-art radiation shield vault for high-tech NDT company

 

Project Overview

Case Study–NDT with North Star Imaging (NSI), a leader in Non-destructive X-ray imaging, embarked on an ambitious project to build a state-of-the-art facility and vault. Specifically, this facility was designed to house a cutting-edge 9 MeV 3D/4D X-ray scan system. Notably, this system is pivotal for supporting the aerospace and defense industry.

Furthermore, it enables the precise and Non-destructive imaging of large and dense parts, which are critical in ensuring quality and reliability. In addition, the project highlights the innovative integration of advanced imaging technology with the infrastructure necessary to maximize efficiency and accuracy.


Pictured: Manufacturing Manager David Hartig of NSI and
Greg Shearer – Industrial Sales at Veritas – Open House – April 2023

Nature of Work
NSI specializes in various types of Non-destructive X-ray imaging. The newly built facility enhances their capability to scan larger, denser parts with remarkable precision. The design includes a highly accessible entrance to accommodate large-scale materials and equipment, streamlining the scanning process and improving overall efficiency.

Partner Selection: Veritas Shielding Solutions
Veritas Shielding Solutions was chosen for this project due to its renowned precision in radiation shielding solutions. Their flexible, space-saving modular system, VeriShield® Modular Radiation Shielding, was a significant factor in the decision. Additionally, the innovative Veritas Atlas SmartDoor® was integral to the project’s success, offering advanced features that aligned perfectly with the project’s requirements.


VeriShield – Construction of Shielded Vault for NDT

 

Project Challenges
The project faced several challenges:

 

    • Working within an Existing Building:
      Working within an existing structure posed several challenges in design and implementation.
    • Material Logistics:
      Ensuring the timely and efficient delivery and installation of materials was critical.       
    • Stringent Building Codes:
      Adhering to rigorous building codes necessitated careful planning and execution

Overcoming Challenges
The NSI team played a crucial role in overcoming these challenges. They managed interactions with building code officials and inspectors while effectively navigating regulatory requirements. This proactive approach by the NSI team helped mitigate potential delays and ensured smooth progress throughout the project.

Case Study-NDT

Solutions Implemented
Veritas provided comprehensive solutions, including:

    • Physics and Design Expertise:
      In conjunction with NSI’s specs submission, Veritas leveraged its physics and engineering expertise to ensure optimal radiation shielding and facility design.
    • Project Management:
      Coordinating all aspects of the project to maintain timelines and quality standards.

       

       

    • Installation and Quality Control:
       Supplying and installing the high-density VeriShield modules and the Atlas SmartDoor systems with meticulous attention to detail.

Project Results
The project led to the development of a radiation-shielded facility equipped with a 9 MeV X-ray scan system. This state-of-the-art facility boosts throughput, offering considerable advantages to NSI’s customers.

Veritas’s VeriShield surpassed the stringent shielding requirements by providing a 100% shielding guarantee against failures, ensuring dependable and safe operations.

Benefits to NSI
The involvement of Veritas brought multiple benefits to NSI:

    • 100% Radiation Shielding Guarantee:
      Eliminating concerns over potential shielding failures.
    • Showcase Facility:
      The new facility, vault, and door have become a model for future in high-energy scanning systems.
    • Operational Excellence:
      Enhanced capability to handle larger and more complex imaging tasks with greater efficiency and precision.
Case Study-NDT

Finished Vault and Door

 

Case Study-NDT

Atlas SmartDoor®: A Remarkable Feature
A standout feature of the vault is the Veritas Atlas SmartDoor. Measuring 10 feet 5 inches wide, 9 feet 9 inches tall, and 20 inches thick, this 100,000-pound door opens in approximately 10 seconds and operates with remarkable quietness. Its engineering, efficiency, and smooth operation have left a lasting impression on all who witness it.

 

Conclusion
The collaboration between NSI and Veritas resulted in the successful creation of a best-in-class facility. This project not only met but exceeded expectations, setting a new standard in high-energy scanning systems. The synergy between NSI’s vision and Veritas’s expertise in radiation shielding has forged a path for future innovations in non-destructive x-ray imaging.

 

Acknowledgments
This case study-NDT project exemplifies the power of collaboration and the importance of choosing the right partners. NSI’s foresight in selecting Veritas and the dedication of both teams were instrumental in overcoming challenges and achieving outstanding results. The facility now stands as a testament to cutting-edge technology and exemplary project execution.